Electro Cross Belt Magnet

GTEK Electro Cross Belt Magnetic Separator

What For?

GTEK electro cross belt magnet aka electro overband magnetic separator is an upgraded model based on the Suspension Block Electromagnet, adding heavy duty structure, rubber belt with cleats, driving motor and roller, etc. to achieve the continuously discharging ferrous scraps.

Electro cross belt magnet has better efficiency when dealing with deeper material burden depth, due to its deeper penetrating magnetic field. It can catch the ferrous covered at the bottom of material bed.

Cross belt electromagnetic separator is applicable to all belt conveyors, vibrating feeders and chutes, it's suitable for product stream with high iron impurity content or high degree of automation.

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    Why GTEK Electro Cross Belt Magnet?

    The magnetic circuit is designed by computer simulation, fiberglass-wrapped aluminum coil immerased and cured by epoxy resin with high grade insulation. 

    Which can generate 1500 Gauss (T3 grade) magnetic force maximally at rated suspension distance. Can effectively attract 0.1~35kg ferromagnetic sunstances.

    Automatically tramp iron unloading, ensure a long-term, trouble-free, continuous operation.

    Active magnetic width (adapt conveyor belt width) up to 2400mm (94 ½"), and an operating height up to 450mm (25 ½").

    oil-cooled electro cross belt magnet

    Watch our High Efficieny Cross Belt Magnet in Action

    Recommended With Metal Detector

    On quarry or mining site, there are always some metal parts can't or hard to be attracted by the magnetic separator, we wiil recommend to use conveyor line metal detector.

    After a harmful metal is missed by the cross belt magnet. When it passes through the metal detector, a signal current will generate.

    The current notifies the conveyor system to stop running, and after the metal is manually picking out, just restart the conveyor.

    To achieve this, a distance of at least 10m is required between the cross belt magnet and the metal detector.

    Conveyor Metal Detector on site

    Optional Models Of Our Electro Cross Belt Magnet

    GTEK offer electro magnetic separators with different coil cooling options depending on the application environments:

    RCDD Air Cooling Electro Cross Belt Magnet
    Electromagnetic Cross Belt Magnet

    GTEK RCDD Air Cooling Cross Belt Electromagnet is suitable for steel recycling plants, cement plants, power plants and other conditions where the temperature is low.

    RCDD electromagnetic cross belt separator has deeper magnetic permeability than permanent cross belt magnet, which means it is more suitable for removing finer iron impurities in materials.

    Compare with the permanent type, it also has the feature of conveniently control on/off of the magnetic force. For example, in some cases, you don't want to remove irons from the material, or you only want the belt conveyor to work. You can just turn off the electromagnetic overband magnet, instead of raising the height by using a lifter or moving it away like a permanent cross belt magnet does.

    It would be a good choice for users those who need to turn on/off the overband magnet frequently. And we provide four different magnetic field strengths for you to choose, normal type: 700Gs, enhanced type: T1, 900Gs; T2, 1200Gs; T3, 1500Gs.

    RCDD Electro Overband Magnet Testing
    RCDC Forced Air Cooling Electro Cross Belt Magnet
    Air-Cooled Electro Cross Belt Magnet - GTEKmagnet

    GTEK RCDC Forced Air Cooling Suspended Electromagnet is suitable for steel plants, cement plants, power plants and other occasions.

    RCDC Air-cooling electro cross belt magnet is mostly used for iron removal of slag and protection of important equipment such as roller presses, vertical mills and crushers.

    It is designed for occasions with better environmental conditions.

    And it features in special air duct design, axial fan forced air cooling, large air volume, high wind pressure, make the coil heat dissipation fast, low temperature rise, small difference between cold and hot magnetic field intensity.

    The coil adopts advanced paint dipping insulation and curing treatment technology to protect the coil from dust and harmful gases, improve the insulation performance of the whole machine, and ensure long-term, trouble-free continuous work.

    Air-Cooling Electro Cross Belt Magnet in Action - GTEKmagnet
    RCDF Oil-Immersed Cooling & RCDFJ Forced Oil Circulation Cooling Cross Belt Magnet
    Oil-Cooled Electro Cross Belt Magnet - GTEKmagnet
    RCDFJ Forced Oil Cooling Electro Cross Belt Magnet | GTEK MAGNET

    GTEK RCDF Oil-Cooling Cross Belt Electromagnet is designed for magnetic separation of particularly high requirements, such like: coal transportation ports, large thermal power plants, coal mines and other places' Iron impurities removing.

    The excitation coil adopts advanced dipping paint curing technology and is completely immersed in transformer oil. It has excellent moisture-proof, dust-proof and anti-corrosion performance, which greatly improves the service life of the coil

    GTEK RCDFJ forced oil-cooling electro cross belt magnet added a circulating pump system on the basis of the oil-immersed type, which can better transfer the heat generated by the coil to the outside through the transformer oil.

    Compared with RCDF oil-immersed type, it has a longer continuous working time, and the magnetic intensity will not weaken after a long time operation, and of course it has more magnetic intensity optional: 700Gs, 900Gs, 1200Gs, 1500Gs, 1750Gs, 2000Gs, 2250Gs and 2500Gs.

    Both RCDF and RCDFJ can effectively remove small iron parts such as detonator gun line in coal. And both of the oil cooling type overband magnet can work properly in harsh environments where dust, humidity and salt spray are severely corroded.

    Oil-cooling Electro Cross Belt in Action
    RCBDD Explosion-proof Cross Belt Electromagnet
    Explosion-proof Electro Cross Belt Magnet - GTEKmagnet

    RCBDD Explosion-proof Cross Belt Electromagnet is suitable for explosive gas environment with methane composition and mines with lots of coal dust.

    ◆ Large magnetic potential, deep magnetic penetration, strong suction and high iron removal rate.
    ◆ Self-cooling body design, small size, fast heat dissipation and light weight.
    ◆ Fully enclosed, fully filled, moisture-proof, dust-proof and corrosion-resistant.
    ◆ Waist drum-shaped drum, automatic deviation correction; UCP with based bearing, self-adaptive self-aligning, good sealing.
    ◆ Automatic iron unloading to ensure long-term trouble-free operation.
    ◆ The explosion-proof motor and flame-retardant endless belt are equipped with coal mine safety signs
    ◆ Rectifier control equipment has intelligent protection, with local control and remote control functions.
    ◆ Optional RS-485 communication interface can realize automatic program control.

    Explosion-proof Electro Cross Belt Magnet in stock - GTEKmagnet

    How Does a Electro Cross Belt Magnet Work?

    The major components of Electro Magnetic Separator are an electro magnet with an excitation coil, and equipped with a continuously running belt module.

    When the ferrous matels pass through the high intensity magnetic area, they will be absorbed to the running belt by magnetic force and be scraped to non-magnetic area by the cleats on the belt.

    So that the Cross Belt Magnetic Separatorcan separate ferrous matels from others constantly.

    The magnet may be suspended either cross belt (perpendicular to the product flow) or inline (parallel above the product flow).

    Crossbelt Magnet Working Principle - GTEKmagnet

    More Knowledge About Electro Cross Belt Magnetic Separator

    Cooling Ways of Cross Belt Electromagnetic Separator

    By Patrick | July 1, 2020 | 0 Comments

    Cooling Ways of Electromagnetic Cross Belt & In-line Separators The cross belt & in-line electromagnetic separator is one of the most important equipments using for iron removal on conveyor belts, electro conveyor magnetic separator mainly composed of coils, magnet yokes, shells, cooling devices and other parts. The coil is the key part to generate the magnetic …

    Cooling Ways of Cross Belt Electromagnetic Separator Read More »

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    Welcome to contact us by submitting the contact form or write to us directly through the contact info below:

    +86 138 6784 5744 / +86 159 5822 9409

    No.156, North Zhenxi Road, Shengshan industrial town, Cixi City, Ningbo, Zhejiang Province, China

    For more information about any of our services, don’t hesitate to get in touch. Our team are always happy to help provide information and suggestion.

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